Taking on demanding palletising tasks is child's play for robots. For complex applications, well thought-out development and design ensure production efficiency and competitiveness.
ELVI Ltd, a dairy products manufacturing company wanted to automate its palletising operation for yoghurt and turned to SIMLOGIC for help. Â
Solution
SIMLOGIC developed solutions based on FANUC robots for the application. For the dairy producer, a FANUC M-410đť‘–C/185 four-axis industrial robot now palletises plastic crates containing yoghurt products at the end of two separate lines. Â
Result
The FANUC M-410 palletises crates with a capacity of 720 crates per hour, with various palletisation options according to the operator selection. Â
Company
SIMLOGIC
SIMLOGIC Ltd is a company with vast experience in the automation of discrete and continuous production processes for various industries such as oil refining, chemical, pharmaceutical, food, metallurgy and others. The company focuses on the construction of robotic lines for palletising and materials handling and has completed a significant number of successful projects domestic and abroad.
"In order to increase their efficiency and competitiveness, Bulgarian companies are increasingly turning to the robotisation of production,” SIMLOGIC manager Plamen Penev says. “To realise such large-scale and complex projects, a strictly bespoke approach is needed for the design and development of a complete solution by specialised engineering companies such as ours."Â
For the needs of ELVI Ltd, a dairy products manufacturer, SIMLOGIC designed and developed a robotic installation for palletising plastic crates containing yogurt. 
Plamen Penev
Manager ELVI
ELVI developed a special gripper for picking up four crates at the same time, with its main structural elements and details designed, manufactured and assembled by their team.
The capacity of the two production lines is approximately 720 crates per hour. Importantly, the installation has the ability to palletise boxes according to operator request: from two lines on the same pallet; from one line on two pallets; or from each line on to its own corresponding pallet.Â
An industrial controller provides overall system control, with an industrial touchscreen display facilitating the actual setting of parameters for palletising. The panel visuals are entirely in Bulgarian language – developed by SIMLOGIC especially for this application. As a future extension of the system, ELVI would like the industrial robot to place empty pallets in specified positions.Â
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Automating your palletising process can boost both the safety and efficiency of your operations. With a wide range of options to choose from, you’ll find the perfect fit for various sizes, payloads, cycle times, and precision needs, all while ensuring your products are handled with the utmost care.