Drahterodieren zur wirtschaftlichen Metallbearbeitung

Ein Fertigungsschritt für alles

Unsere Universalerodiermaschinen übernehmen eine Vielzahl verschiedener Prozesse. Ein elektrischer Funke schneidet leitende Materialien wie Aluminium, Kupfer oder Graphit und ermöglicht durch die funkenerosive Bearbeitung die Herstellung filigraner Teile mit extremer Genauigkeit und hohen Schnittgeschwindigkeiten. Da zudem nur ein Werkzeug benötigt wird, sind sie außerdem eine kostengünstige Alternative zum Fräsen, Drehen, Schleifen oder Räumen.

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Your benefits using Wire Cut EDM

Zero force cutting

Since there is no contact between the cutting tool and workpiece, EDM allows you to cut very small parts, such as injector pins or medical needles, with the thinnest of walls – a clear benefit compared to drilling, milling or lathing.

No swarf, no scrap

On processes involving costly materials, Wire Cut EDM has the advantage that no swarf is produced and additional scrap costs incurred.

No specific fixturing

Wire Cut EDM machines do not require specific fixtures for different components and processes – saving you money and making you more flexible. To increase throughput however, you might want to think about adding a tending robot.

Up to 140 hrs unmanned machining

Wire EDM is slower than other technologies, but benefits from the fact that machines can work unmanned for up to 140 hrs. That is almost 6 days of uninterrupted machining without an operator present.

No burrs, no reworking

Because no force is applied, wire cutting leaves perfect surfaces. For still finer surfaces or even mirror finishing, there is the FANUC Micro Finish function – replacing up to 8 steps with just one process.

Low tool costs

Since all it requires is a single high quality wire, Wire EDM benefits from low tool costs compared to other cutting technologies.

Replace up to 8 steps with 1 wire cut EDM machine

Wire EDM technology allows you to dispense with up to 8 steps, including pre-machining, hardening, finishing and ficturing, required in traditional machining processes such as milling, drilling or lathing. A highly economical way to cut, the impeller on left has been produced using this technique.

Discover your options with wire EDM

Cut tiny radii

Ideal for cutting microparts and capable of realising radii down to 0.05 mm, EDM is the ultimate alternative to milling. Available as Thin Wire option for FANUC ROBOCUT C-400iB.

Cut complex shapes easily

Cut in stacks

For maximum cost effectiveness, stack and cut several thin workpieces in just one process.

Use wire cut EDM for your routine metal cutting processes and general engineering.

4 axis cutting

A great solution for extrusion die scenarios, 4 axis Wire Cut EDM allows you to cut complex shapes on the top and bottom of an object at once.

Cut very hard material

Even hard-to-mill materials commonly used in the aerospace industry such as titanium or inconel can be cut using EDM.

Cut thick workpieces up to 500 mm using FANUC ROBOCUT's Z400 S function

Cut PCD tooling

Third-party GTR software combined with a touch probe and rotary table lets you streamline production of EDM fabricated parts such as high quality PCD and other intricate profile tooling.