ZDT (Zero Down Time)

Maintenance and diagnostic functions to prevent unexpected down time

A robot breakdown can cause significant system production down time. FANUC Zero Down Time is an IoT solution designed to eliminate unforeseen production stoppage and enhance FANUC robot performance. ZDT collects and analyses data to track each robot’s overall health and maintenance requirements while running production. ZDT provides early notifications if action is required to prevent unexpected down time.

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KEY BENEFITS

Prevent
Prevent downtime for FANUC robots
Maximise
Improve robot uptime and internal prosesses based on operational status monitoring resulting in maximised production
Detect
Detect production quality issues at early stage

KEY FEATURES

Condition Monitoring
Operational status tracking
Automatic e-mail notifications

Main functionalities of ZDT

DETECT ABNORMALITIES

Diagnoses the deterioration of the reducer on each axis
Schedule inspections and repairs during planned production stoppages
Prevent unexpected down time

PREVENT PRODUCT DEFECTS

Diagnoses servo gun abnormalities
Early detection of process quality issues due to improper welding
Prevent unexpected down time due to process equipment abnormalities

MAKE EFFICIENT OPERATION

Calculate and displays a summary of the available memory space on the controller, minimising down time due to lack of memory
Improve operating rate of robot by history analysis
Use Operation Log or Alarm Log to diagnose issues

OPTIMISE MAINTENANCE

Track the status of recommended robot maintenance items and optimal replacement time for consumables
Avoid early failures with improved maintenance
Reduce maintenance costs

Installed base

Over 35,000 robots connected worldwide to ZDT and have prevented over 1,800 cases of unplanned robot down time*. (*2023 August)

Do you want to improve the production performance? Our specialists are looking forward to supporting you!

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