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ROBOCUT Preventive Maintenance
Preventive maintenance of your ROBOCUT maximises uptime and reduces your down time to a minimum. Below you will find a detailed overview of what FANUC means by preventive maintenance. Maintenance intervals are adapted to the customer-specific, operational requirements after consultation (approx. every 2,000 operating hours or 1x per year).
Key Benefits
Benefits for Your Business
Maximised Uptime
Preventive maintenance ensures that your ROBOCUT machine operates at its peak performance, minimising unexpected downtime. This means your business can maintain a high level of productivity without costly interruptions.
Improved Efficiency
By adhering to regular maintenance intervals, you can significantly reduce the downtime your machine experiences. This translates to improved efficiency and cost savings for your operations.
Compliance with Industry Standards
This commitment to quality ensures that your ROBOCUT machine meets industry standards and operates safely and reliably.
Tailored Maintenance Intervals
Maintenance intervals are adapted to your specific operational requirements after consultation. This tailored approach means you receive maintenance when it's needed, which can help extend the lifespan of your machine and reduce unnecessary servicing.
Comprehensive Maintenance Checklist
The preventive maintenance service covers various aspects of your ROBOCUT machine, including lubrication, safety equipment, collision protection, wire feeder, CNC control, work basin, and more. This comprehensive checklist ensures that every critical component is inspected and maintained, contributing to the longevity and reliability of your equipment.
Key Features
Features Designed for Your Success
General
Regular maintenance includes function testing, lubrication, fan and safety equipment checks, as well as cleaning and inspection of various components like wire guides, sieves, and sensors. It also involves monitoring and adjusting tension, levelling, and seals. Additionally, battery replacements, data backups, and software updates are essential to ensure uninterrupted precision in wire EDM operations.
Machine (General)
FANUC ROBOCUT preventive maintenance encompasses vital tasks like thorough lubrication of all axes to reduce wear, regular inspection of safety equipment for operator protection, and precise alignment checks across all axis. These measures, along with other essential checks, contribute to the machine's longevity and consistent performance, maximising uptime and ensuring top-notch machining results.
CNC Control
Preventive maintenance for the FANUC ROBOCUT's CNC Control unit is imperative for uninterrupted operations. This entails regular backups of critical data, ensuring a functional battery for data retention, thorough condition checks to identify any anomalies, and inspection of the cooling fan for optimal temperature control. These tasks, along with other essential measures, safeguard the CNC Control's reliability, mitigate data loss risks, and uphold precision in machining processes, enhancing overall productivity and performance.
Automatic Wire Feeder
AWF maintenance involves meticulous cleaning and adjustment of the AWF mechanism, regular checks of the brake roller, and precise calibration of the tensile stress sensor. Additionally, measuring and, if needed, adjusting wire tension is vital. These comprehensive actions, combined with other essential tasks, ensure the AWF's reliability, contributing to consistent and precise wire EDM operations, reducing disruptions, and maintaining top-notch performance.
Work Basin
Routine maintenance of the FANUC ROBOCUT work basin is vital for efficient wire EDM operations. This includes checking the door seal for damage, ensuring a secure seal on the sealing plate, and maintaining the float switch or water level sensor for accurate water level control. These steps, along with other necessary checks and cleaning, guarantee uninterrupted and reliable machining performance.
Parts Included
FANUC ROBOCUT preventive maintenance service comes with key part replacements: pulsecoder and CNC batteries, grease, bearings, seals, air filters, and electrodes. These components are vital for uninterrupted, high-precision wire EDM operations.
Report
Following maintenance service on the FANUC ROBOCUT, a comprehensive report is provided. This includes an annual status report or PM report detailing the machine's condition and any maintenance performed. Additionally, a final discussion or consultation is offered to address any concerns or questions, ensuring transparency and customer satisfaction regarding the machine's upkeep and performance.
Documents