Deplast

FANUC Machines are Hot-shot Performers at Injection Moulder

The plastics industry is under pressure to enhance its sustainability. Here, FANUC ROBOSHOT all-electric injection moulding machines are proving an increasingly popular and proactive way for plastic product OEMs and contract moulding shops to reduce their energy consumption, drive down bills and minimise carbon footprint.
Deplast currently has 11 injection moulding machines on site, five of which are now FANUC ROBOSHOT models. All five have arrived since 2017, offering production stability and future-proof injection moulding moving forward. The company has FANUC ROBOSHOT α-S50iA (two), α-S100iA, α-S150iA and α-S220iA models at its disposal.

Key Insights from Task to Result

Task

Leading injection moulding specialist Deplast wanted to enhance capacity at its increasingly automated factory in Hungary while simultaneously boosting the environmental credentials of its ISO14001-accredited manufacturing business.

Solution

Since 2017, Deplast has installed five high-performance, all-electric ROBOSHOT injection moulding machines from FANUC, which consume up to 70% less energy than comparable hydraulic injection moulding machines. ROBOSHOT machines on-site include 𝛼-S50𝑖A (two), 𝛼-S100𝑖A, 𝛼-S150𝑖A and 𝛼-S220𝑖A models.

Result

Deplast’s own measurement and analysis prove that its FANUC all-electric injection moulding machines are far more energy efficient than the company’s hydraulic models. Today, its five ROBOSHOT machines are helping this progressive manufacturing business to meet the increasing demands of customers, including last-minute orders for next-day delivery.

Deplast

Deplast currently has 11 injection moulding machines on site, five of which are now FANUC ROBOSHOT models. All five have arrived since 2017, offering production stability and future-proof injection moulding moving forward. The company has FANUC ROBOSHOT α-S50iA (two), α-S100iA, α-S150iA and α-S220iA models at its disposal.

Based in Tatabánya, around 50 km west of Budapest, Hungary, Deplast has 30 years of experience in the injection moulding of engineering plastics. Around 60% of the company’s output is contract manufacturing, with a further 40% represented by its own range of food industry and household plastic products. Deplast currently has 11 injection moulding machines on site, five of which are now FANUC ROBOSHOT models. Today, the company can handle clamping forces from 35 to 220 tonnes, and shot weights from 0.5 to 330 grams. Thanks to a strong network of contacts built up over many years, Deplast offers a comprehensive service from design to implementation.

FIND OUT MORE ABOUT Deplast

ROBOSHOT Machines Help Shape the Future at Moulding Specialist

As an experienced and respected provider of injection-moulded plastic parts, Deplast carries accreditations to both MSZ EN ISO 9001:2009 and MSZ EN ISO 14001:2005, ensuring a high-quality, fast and flexible service based on an eco-conscious approach. The company’s choice of injection moulding machine reflects this strategy. 

“We always place great emphasis on sustainability and energy efficiency when selecting our injection moulding technologies,” confirms Dettre Kadosa, Executive Director at Deplast. 

Today, a growing number (five) of the 11 injection moulding machines on site at Deplast are all-electric ROBOSHOT models from FANUC. All five have arrived since 2017, offering production stability and future-proof injection moulding moving forward. The company has ROBOSHOT 𝛼-S50𝑖A (two), 𝛼-S100𝑖A, 𝛼-S150𝑖A and 𝛼-S220𝑖A models at its disposal.

With their all-electric axes, ROBOSHOT machines uses 10-15% less energy than comparable electric machines and up to 70% less than comparable hydraulic machines, thanks largely to intelligent energy recovery and superior FANUC servo technology.

FANUC ROBOSHOT success story - Dettre Kadosa testimonial
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Dettre Kadosa

Executive Director at Deplast

“Also, in my opinion, their efficiency gains multiply when considering a longer period, say 15 years. A major advantage of FANUC is their decades-long experience in manufacturing electric injection moulding machines and associated component parts. They do not outsource their production to external suppliers, which means they have accumulated great expertise in all-electric machines. Moreover, FANUC’s proactive attitude means they are always there to help us in any way.”

As a relatively small company, Deplast considers its size to be an advantage, helping it react quickly in the event of last-minute orders. In such cases, Deplast says customers will receive parts next-day, every time, supported by a highly automated production set-up and two-shift operation. This structure also means the company is seeing sales revenue increase on a continuous basis, while its number of employees remains unchanged.

“I hope we’ll continue to have good relations with FANUC moving forward and I’m sure we will partner together on future automation projects,” he concludes.

Deplast currently has 11 injection moulding machines on site, five of which are now FANUC ROBOSHOT models. All five have arrived since 2017, offering production stability and future-proof injection moulding moving forward. The company has FANUC ROBOSHOT α-S50iA (two), α-S100iA, α-S150iA and α-S220iA models at its disposal.

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